Fedora Hats handmade 100% pure rabbit or 100% pure beaver real leather sweatbands (calf or sheep) satin liners & vintage grosgrain ribbon
Hand Crafted Fedora Hats
Each hat is carefully shaped and sewn by hand using pure rabbit or beaver felt, vintage ribbons, and custom leather sweatbands.
150+
Customer satisfaction is our top priority.
Our Hats are Loved by many
5 stars
Our Hats Are Handmade Start to Finish
Busted Hats
Handcrafted Fedora Hats, each with a Unique Vintage Charm.
Handcrafted Fedoras, each with Unique Vintage Charm.
Use this chart to measure your head to get a proper hat size.
Handcrafted hats take time—thank you for your patience.
Lets talk about your new handmade fedora
Turnaround Time & Materials
A custom hat typically takes about 2 weeks to complete when I have the materials in stock (felts, ribbons, sweatbands, and vintage grosgrain ribbon). If your order requires a special weight of 100% rabbit or beaver fur felt that I need to source, the full process can take 4–6 weeks from start to finish.
Felt Weights (Western Weight)
Western weight fur felt generally ranges from 160g to 230g. Please note that 230g beaver felt is very dense and can be difficult to sew through by hand.
Custom Made to Your Design
I will make your hat using only 100% rabbit or beaver fur felt, following your design, including your preferred colors and details.
Busted Hats
Fill out contact form to order a new hat
Send emails to bustedhats409@gmail.com
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Ready for a Great Deal on a hand made hat purchase one of my ready to ship hats or order a new hat made by hand, avoid all of the extra charges.
All hats on this page that are Ready To Ship are also on Ebay for sale.
However Buying here you will save money on a new ready to wear hat. You Pay the listed price only, if you live in America, shipping charges may need to be paid for hats that need to be shipped outside of America.
Paypal or Zelle is Accepted. Contact me and I will give you the information to use for the payment after you tell me which hat you want to buy
When you place an order for a new hat we will go over everything that will be needed for the hat that you and I design together, the type of felt, hat band type and width, sweatband, hat liner, the size of the hat that you need, I will have to figure out the cost of the hat plus shipping. Half of the purchase price is required before I start work on your new hat and is none refundable should you decide to cancel, which has never happened. You can send the payment by PayPal or Zelle.